Demon mask.

I have a potential client wanting a demon mask for a short film.  I’m thinking the budget might be low for a silicone mask, so I’m curious, since I don’t have a foam oven, could flexible poly foam be used as the mask material, and still be safe for the actor?  If possible, what supplier is recommended?  I normally use smooth on or monster makers due to location.  Thanks for any help you might offer.  Thanks!

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