Best Of
Re: Bondo transfers- dehydrating
______
Dear Tyson,
I received your question concerning issues with dehydration of bondo appliances and the trouble of air bubbles.
You didn't mention specifically what type of Bondo you're using -- so here are some general observations I can offer. If you are using make-it-yourself Bondo (Pros-Aide combined with Cabosil) -- that process inevitably will trap lots of air bubbles. As an experiment, I used some Bondo made by Frends Beauty Supply, which is made precisely this way. If used straight from the container, it produces such air bubbles that you're experiencing...
However, when I took that same product and spatulate some onto a wax palette, and began working the material back and forth, the process gave the product a smoother texture and helped to eliminate bubbles. Next, I applied the mixture to a piece of transfer plastic (Christien Tinsley's brand). I then applied a thin layer of MEL GEL Prosthetic Cream alongside the Frends product. The sheet was placed in a dehydrator for approximately two and half hours at 125 degrees. Below is a photo of the results. While time didn't permit me to start at a much lower temperature, you can see that any bubbles were significantly micro in size.
While using professional Prosthetic Creams, like Christien Tinsely's Prosthetic Transfer Material (PTM) or MEL GEL, etc., will certainly give you better results, it's still possible to trap air while filling a silicone negative mold. Filling a mold is a careful and methodical process. I generally will spatulate small amounts in to cover the walls of the negative first, then add more until it's filled. Any trapped air will want to rise to the surface as the material is being heated.
In lieu of a dehydrator, some people will simply set their molds in a safe spot where they can dry out for several days. Some people have told me that they set their molds in a window sill while others have mentioned putting them on their car dash on a warm day with the windows up.
I hope this information helps you out. And thank you so much for taking the Stan Winston Character Makeup -- Tabletop Prosthetic Course! I really enjoy helping budding makeup artists. Thank you again, and please let me know if you should have any other questions.
Yours,
Bradley Look
Re: Chavant Clay drying TOO fast
Re: Silicone 1/2 mask and mesh??
Re: Creature Cast Neoprene
SFX Artist Chris Walas used it in many of his online tutorials and initially loved it, but he too stopped using it for the same reason.
Re: Fiberglass casting in silicone mold
Re: Can Silicone be glued to Styrofoam?
Depp impersonation cosplay costume, Captain Jack Sparrow impersonation cosplay costume


Re: Fiberglass casting in silicone mold
Our newest course "Lab Work For Animatronic Characters Part 1: Making A Mechanical Core" contains a section where the instructor casts a fiberglass core in a silicone mold. This process is very similar to how you would cast a rigid prop in a silicone mold, so it should help cover the basic steps for you.
https://www.stanwinstonschool.com/tutorials/lab-work-for-animatronic-characters-part-1-making-a-mechanical-core
Thanks,
/Chris
Re: Fiberglass casting in silicone mold
We have courses that use fiberglass and resin for mold making, but nothing for casting rigid props yet. I'll pass the idea along to the team.
Thanks,
/Chris
Re: Creature Cast Neoprene
/Chris