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Hardhead Character Costumes

Hi! I am interested in the construction of hard head character costumes--specifically the high end theme park "walk around" suits. A few years ago, I hired a shop that some of the big studios use to build one of my characters. It was fantastic! However, it was a bit pricey.

With a number of projects in mind, I would like to know more about the actual process myself--especially constructing the fiberglass head, plastic vacuum forming, etc.  Are there any courses here that could help with this?  

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